Abstract
In an additive-manufactured metallic part, distinct and different microstructure and mechanical properties may exist in different areas due to differences in shape and location. Two parts, one with straight-finned structure and the other with curve-finned structure, were fabricated by the selective electron beam melting method using pre-alloyed Ti-6Al-4V ELI powder. Microstructural characterisation of these two parts that have varying fin thickness and shape was carried out to investigate the synthetical influence of 2D planar build geometry and in-fill hatching strategy on selective electron beam melting. It was found that the β interspacing is larger in the curve-finned structure, leading to a lower microhardness as compared to the straight-finned structure. It suggests a slower cooling rate in the curve-finned structure due to the differences in build geometry and in-fill hatching strategy.