Abstract
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•The real-time observation of faster degradation at GB sites of HfO2 dielectric.•C-AFM results show enhanced defect generation rate at the GB sites.•Preferential breakdown of SiOx IL occurs below the degraded GB region.•A breakdown sequence in polycrystalline HfO2/SiOx dielectric stacks was proposed.
Grain boundaries (GBs) in polycrystalline high-κ (HK) dielectric films affect the performance and reliability metrics of HK based advanced metal–oxide-semiconductor (MOS) devices. A full understanding of device reliability can only be had with the knowledge of the detrimental role of GB in degradation and breakdown (BD) of polycrystalline HK/interfacial layer (IL) dielectric stacks. In this work, we present a nanoscale resolution study on how the polycrystalline microstructure affects the degradation and BD at GB sites of polycrystalline HfO2 in HfO2/SiOx (x⩽2) dielectric stacks using conductive-atomic force microscopy (C-AFM), supported by a statistical failure distribution model and device level simulations. Results clearly show an enhanced trap generation and faster degradation of polycrystalline HfO2 gate dielectrics at GB sites as compared to the bulk (grain) regions implying shorter time-dependent dielectric breakdown (TDDB) lifetime at the GB sites. The SiOx IL below the degraded GB experiences a BD event when an enhanced electric field across the SiOx IL reaches the critical BD field, eventually triggering the overall BD of the HfO2/SiOx dielectric stack.